Ceramic Fiber Special-Shaped Parts

Flexible Fabricated Products

Ceramic Fiber Special-Shaped Parts

Code prefix SSP

Ceramic fiber special-shaped parts are vacuum-formed to equipment drawings and site conditions for non-standard and irregular insulation sealing needs. The material has low thermal conductivity, stable high-temperature insulation, thermal and chemical stability, good formed rigidity and resistance to conventional furnace airflow. Surfaces can be coated with a vacuum-formed hardener or refractory mortar where wear, erosion or higher protection is required. Five grades are produced: 1260-type and high-purity (short-term 1260 C, continuous 1000 C), high-alumina (short-term 1350 C, continuous 1200 C), zirconia-containing (short-term 1430 C, continuous 1300 C) and mixed ceramic fiber.

Continuous
1000°C
1832 °F
Short peak
1260°C
2300 °F
Construction
Unreinforced
SSP

Spec sheets are issued against the confirmed grade, with the test method named on the report.

01 — Product description

Vacuum-formed to the drawing

Ceramic fiber special-shaped parts are vacuum-formed to equipment drawings and site conditions for non-standard and irregular insulation sealing needs. Low thermal conductivity gives stable high-temperature insulation, and the material has thermal and chemical stability, so it resists powdering and cracking and ages slowly in conventional dry flue gas. Formed rigidity resists conventional furnace airflow, and installation is simple because the shapes are regular. Where wear or erosion is a concern, the surface can be coated with a vacuum-formed hardener or refractory mortar.

GradeShort-term toleranceContinuous use
1260-type1260 C1000 C
High-purity1260 C1000 C
High-alumina1350 C1200 C
Zirconia-containing1430 C1300 C
Mixed ceramic fiberCost-performance gradeGeneral high-temperature insulation
Grades and temperature limits

Scope of application

  • Kiln observation holes, temperature measurement ports, burner ports and furnace door insulation seals.
  • Non-ferrous metal melting launders and trough body insulation linings.
  • Casting industry riser insulation components.
  • High-temperature connection sealing gaskets for electromechanical equipment.
  • Radiant insulation blocks and high-temperature cavity insulation in civil heating equipment.

Working condition restrictions

Only for dry, static, low-erosion high-temperature conditions. Not suitable for strong acid or alkali corrosion, water immersion, high-speed airflow erosion, frequent mechanical impact or high-pressure extrusion.

Usage precautions

  • A traditional ceramic fiber (RCF) product, different from bio-soluble fiber; cutting, grinding and installation release dust, so wear a dust mask and gloves with ventilation.
  • Waste must be disposed of under local environmental regulations and must not be discarded arbitrarily.
  • Over-condition use can cause cracking, powdering and detachment.
  • All technical data are for reference; grades differ in temperature resistance, so select and test against the actual condition.

02 — Characteristics

Made to drawing

Custom shapes for non-standard equipment and irregular insulation sealing needs.

Five grades

1260-type, high-purity, high-alumina, zirconia-containing and mixed fiber, with different temperature limits.

Formed rigidity

Stable structure that resists conventional furnace airflow in static, low-erosion duty.

Surface hardening

Optional vacuum-formed hardener or refractory mortar for wear and erosion resistance.

03 — Typical properties

Values typical, confirm against duty

Test itemValueNote
FormingTo equipment drawing
1260 / high-purity1260 C short-term
High-alumina1350 C short-term
Zirconia grade1430 C short-term
FinishOn request

04 — Standard sizes

Product codeDimensions
SSP-12601260-type, to drawing
SSP-HPHigh-purity grade, to drawing
SSP-HAHigh-alumina grade, to drawing
SSP-ZRZirconia-containing grade, to drawing
SSP-MIXMixed fiber grade, to drawing

05 — Where it is used

  • Kiln observation holes and temperature measurement ports
  • Burner ports and furnace door insulation seals
  • Non-ferrous metal launder and trough linings
  • Casting riser insulation components
  • High-temperature connection sealing gaskets

Service limits

  • A traditional ceramic fiber (RCF) product, different from bio-soluble fiber; cutting and grinding release dust, so wear a mask and gloves with ventilation.
  • Suitable only for dry, static, low-erosion high-temperature duty: not for strong corrosion, water immersion, high-speed erosion or frequent mechanical impact.
  • Over-condition use can cause cracking, powdering and detachment.
  • Waste must be disposed of under local environmental regulations.

Ceramic Fiber Special-Shaped Parts

SSP

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